PURESTPACK | Custom Flexible Packaging Manufacturer

Flat Bottom Pouches

Flat bottom pouches are flexible packaging bags with a flat, rectangular base and four side seals, designed to stand upright and provide maximum shelf stability. They are widely used for coffee, pet food, snacks, grains, confectionery and premium dry goods, with customizable sizes, materials, printing and bottom-gusset options.

Custom Flat Bottom Pouch Side View
Custom Flat Bottom Pouch Bottom View
Flat-Bottom-Pouches-Dieline
Custom Flat Bottom Pouch Detail View
Custom Flat Bottom Pouch

Flat Bottom Pouch Features

Strong Multi-Side Sealing

Flat bottom pouches are sealed along four sides plus the bottom gusset, creating multiple strong seal lines. This structure reduces the risk of leakage and burst failure during filling, transport and stacking, especially for heavier dry products like coffee, pet food and grains.

Optional Reclosable Zipper

A reclosable zipper can be integrated into the top opening, allowing consumers to open and close the pouch repeatedly. This helps protect remaining contents and adds convenience for snacks, coffee and pet food used over multiple servings.

Stable Stand-Up Display

The flat, rectangular base allows the pouch to stand upright on shelves or countertops without additional support. This improves product visibility, shelf stability and retail presentation while maximizing vertical display space.

Lightweight And Portable

Flat bottom pouches are lightweight and can be stored flat before filling, reducing warehouse space and transport costs compared with rigid containers. Once filled, they remain easy to carry, stack and pack.

Generous Print Area

With five printable panels—front, back, two side gussets and the bottom—flat bottom pouches offer ample space for brand graphics, product stories, ingredient lists and usage instructions, creating a strong shelf presence.

Flat Bottom Pouch Specifications

Flat bottom pouches can be customized in size, thickness, material structure, bottom-gusset style and printing to suit different products and filling requirements. The specifications below provide common options for reference, and custom configurations are available based on your product and application.

Parameter

Specification / Options

Description

Size Specifications
Pouch SizeWidth: 50–300 mm
Height: 80–450 mm
Custom sizes available according to fill volume, product shape and display requirements
Pouch Thickness70–200 μmSelected according to product weight, barrier needs and pouch shape
Custom ShapeRounded, Fruit, Bottle, Animal, Cartoon or Custom ContoursCustom die-cut shapes available according to product and brand design
Materials
Standard MaterialsPET/PE, BOPP/PE, BOPP/CPPSuitable for snacks, candy, dry goods and general packaging
Barrier MaterialsPET/VMPET/PE, PET/AL/PE, PET/AL/NY/PEFor products requiring moisture, oxygen and light protection
Liquid / High-Strength MaterialsPET/NY/PE, PET/AL/NY/PESuitable for liquids, semi-liquids and products requiring stronger sealing
Printing & Finishing
PrintingGravure / Digital PrintingGravure for volume production; digital printing for smaller batches and samples
Print Colors1–10 ColorsCustom artwork and colors available to match shaped pouch contours
Surface FinishGloss, Matte, Spot Varnish, Metallized, FoilMultiple finishes available according to brand and product positioning
Optional Features
AccessoriesTear Notch, Hang Hole, Window, Spout, Screw Cap, Rounded CornersOptional features available according to product and usage requirements
Commercial Information
MOQDigital: 500–1,000 pcs
Gravure: 5,000–10,000 pcs
Final MOQ depends on size, material, shape complexity and printing process
Sample Lead Time3–10 DaysFor confirming pouch shape, dimensions and print appearance
Production Lead Time10–25 DaysDepends on order quantity, die-cut requirements, materials and production schedule
CustomizationCustom Size, Shape, Material & PrintingProduced according to artwork, samples, contours and packaging requirements

Flat Bottom Pouch Applications

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