PURESTPACK | Custom Flexible Packaging Manufacturer

Vacuum Pouches

Vacuum pouches are high-barrier flexible packaging designed to remove excess air and protect products during storage and transportation. They are widely used for meat, seafood, frozen foods, vegetables, cheese and other food products, with customizable sizes, materials, thicknesses and barrier properties.

Vacuum Sealing with Vacuum Pouches
Fresh Food Vacuum Pouches
Large Vacuum Pouches

Vacuum Pouch Features

High-Barrier Protection

Vacuum pouches can be made with high-barrier material structures to help reduce exposure to oxygen, moisture and external contaminants. This helps protect product quality during storage and is especially suitable for meat, seafood, cheese, vegetables, frozen foods and other perishable products.

Reliable Airtight Sealing

Strong heat-sealed edges help maintain an airtight package after vacuuming and reduce the risk of air leakage during storage and transportation. Reliable sealing is particularly important for products that require stable vacuum conditions and extended storage performance.

Helps Preserve Freshness

By removing excess air from the package, vacuum pouches help slow oxidation and reduce exposure to factors that can affect freshness, flavor, color and texture. They are widely used for food products that require improved preservation during refrigerated or frozen storage.

Puncture & Tear Resistance

Vacuum pouch structures can be designed with strong, durable materials to resist punctures, tearing and flex cracking during vacuum packing, handling and transport. Higher-strength structures are especially useful for meat, seafood, bone-in products and frozen foods.

Freezer & Temperature Resistance

Vacuum pouches can be customized for refrigerated, frozen or heat-processing applications depending on the material structure. Suitable films help the package maintain sealing strength and flexibility under different storage and processing conditions.

Custom Sizes & Materials

Vacuum pouches are available in a wide range of sizes, thicknesses and material combinations to suit different products, filling methods and storage requirements. Barrier level, puncture resistance, transparency and heat resistance can all be customized for specific applications.

Vacuum Pouch Specifications

Vacuum pouches are available in custom sizes, thicknesses and material structures to meet different vacuum packing and storage requirements. The specifications below show common options, with custom configurations available for specific products and applications.

ParameterSpecification / OptionsDescription

Size Specifications

Bag SizeWidth: 60–400 mm
Height: 100–600 mm
Custom sizes available for meat, seafood, prepared meals, frozen food and other products
Bag Thickness70–200 μmSelected according to product weight, puncture resistance and storage requirements
Pouch TypeThree-Side Seal, Quad Seal, Open-Mouth Vacuum Bag, Vacuum Roll FilmSelected according to filling method, packaging equipment and production requirements
Materials
Standard Vacuum MaterialsPA/PE, PET/PA/PESuitable for transparent vacuum packaging of meat, seafood, cooked food and frozen food
Puncture-Resistant MaterialsPET/NY/PE, PET/PA/PERecommended for bone-in meat, seafood and harder products
High-Barrier MaterialsPET/AL/PE, PET/AL/NY/PE, PET/VMPET/PEFor enhanced oxygen, moisture, light and aroma protection
Printing & Finishing
PrintingGravure / Digital / Partial PrintingCustom logos, product information, barcodes and other graphics available
Print Colors1–10 ColorsFull or partial printing available while retaining transparent display areas
Surface FinishClear, Gloss, Matte, Metallized, FoilSelected according to product display, branding and barrier requirements
Optional Features
FunctionsTear Notch, Rounded Corners, Puncture Reinforcement, Freezer SuitabilityOptional features available according to product and storage requirements
Commercial Information
MOQDigital: 500–1,000 pcs
Gravure: 5,000–10,000 pcs
Final MOQ depends on size, material, thickness and printing process
Sample Lead Time3–7 DaysFor confirming size, material, sealing and vacuum performance
Production Lead Time10–25 DaysDepends on order quantity, material availability and production schedule
CustomizationCustom Size, Material & PrintingProduced according to artwork, samples, product dimensions and packaging requirements

Vacuum Pouch Applications